Calculations of Pressure drop in ECAL cooling circuits

20/07/01

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=> Introduction

=> General layout

=> Values

=> File used for the calculations


 

Introduction

This calculation is only preliminary, as we don't yet know the total path of the circuit, especially in the vicinity of CMS.
Furthermore, the diameters and the flow are still subject to change.

However, this calculation can give us an idea of the range of head loss that we will find in the real circuit. The excel file used for the calculations, and given at the end of this document can be improved to take into account further modifications.

 

General layout

The cooling circuit of the Ecal sub-detector of CMS consist of two separated circuit. One with a temperature stability required of ±0.05K (Regulating circuit) and the other with usual requirements ±0.5K (Power circuit).
The path followed by both circuit is almost the same, as shown by the following schema.

schema.gif (5914 bytes)

There are two caverns underground. The Experimental cavern (UX) that will contain the detector, with a reduced space. The service cavern (USC) designed to receive all service (power, cooling, electronics...).
The cooling circuit will have a production zone (pump, heat exchangers, filters ...) in the CV zone of the USC. One line will go from there to the UX. Once in the UX, this line will split in 2 to feed the cooling station on each side of the detector. In the cooling station, several lines goes inside the detector.

The pressure drop will be different on every line, but we will try to quantify these differences.

 

Values

Power circuit

The lines coming and returning to the Cooling Station (CS) are of 2 types:
    - DN10 0.166 l/s for the Barrel
    - DN32 1.65 l/s for the Endcap

We have only considered the lines where we had the maximum pressure drop.

Path Pressure drop (bars)
Inside CV Zone 0.8
From CV zone to Cooling Station 0.3
Total USC to CS and return

+ CV zone

1.3
Lines inside CMS EE (max) 3.1
Lines inside CMS EB (max) 1.7

Total (max) = 4.5 bars

Regulating circuit

The lines coming and returning to the Cooling Station (CS) are of 3 types:
    - DN25 1.39 l/s for the Barrel
    - DN25 0.98 l/s for the Endcap
    - DN20 0.6 l/s for the Endcap

We have only considered the lines where we had the maximum pressure drop.

Path Pressure drop (bars)
Inside CV Zone 0.8
From CV zone to Cooling Station 0.2
Total USC to CS and return

+ CV zone

1.1
Lines inside CMS EE 1 (max) 3.1
Lines inside CMS EE 2 (max) 3.7
Lines inside CMS EB (max) 1.8

Total (max) = 4.9 bars

Remark
The head loss on the Endcaps lines are higher than on the barrel. There is 3 main reasons:
- the length of the path in bigger
- the pressure drop inside the Endcap sub-detector is not well known yet, so it has been evaluated higher than on the barrel
- the flexible pipes that link the Endcaps to a fixed point have a very high pressure drop compared to the normal pipes

 

File used for the calculations

Excel File

Several parameters like number of elbows and length of the paths, also the approximations made.

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